Durable Forged 1045 Steel Spur Gear for Precision Engineering

• Customization: Available
• Application: Motor, Machinery, Marine, Agricultural Machinery
• Hardness: Hardened Tooth Surface
• Model NO.: 1045 steel spur gear with grinding
• Gear Position: Internal Gear
• Manufacturing Method: Cut Gear
• Toothed Portion Shape: Bevel Wheel
• Material: Stainless Steel
• Type: Worm And Wormwheel
• Size: 5′′ to 500′′
• Name: 1045 Steel Jackup Pinion Gear
• Certificates: ISO, Gl and ABS
• Cncturning: According to Drawings
• Transport Package: Box or Wooden Package
• Specification: hot rolled 1045 steel gear forging
• Trademark: 1045 steel pinion forging
• Origin: China
• HS Code: 73269090
• Production Capacity: 5000 Ton/Month

Product Description

Name: AISI4140 Steel Bevel Pinion Gear / Forged 1045 C45 Steel Grinding Gear - The epitome of engineering excellence and innovation, crafted meticulously to meet your high-performance demands.

We proudly supply an extensive assortment of forged shafts and round bars, skillfully engineered to meet various industrial needs. Our bars are expertly designed for a multitude of sectors including offshore projects, oil and gas industries, sugar mills, cement mills, steel mills, and mining equipment. We hold an impressive stock of AISI 410, 420, and 430 in large OD, ensuring readiness for your robust applications.

• With precision, we offer 1.4418 and 1.4313 / F6NM up to an outstanding 1200mm OD, catering to the intricate specifications of your projects.
• Material range includes 1045, AISI 904L / 1.4539 / X1NiCrMoCu25-20-5, providing versatile solutions engineered to perfection. Exceptional quality is available up to 400mm OD, promising durability and effectiveness for diverse applications.
• Presenting the forged stepped shaft, capable of handling diameters over 1500mm and boasting a remarkable 40 tons of weight, tailored for heavy-duty tasks.
• Our portfolio includes finely crafted forged spindles, pump shafts, and generator shafts, meticulously designed for efficiency and longevity.
• Specialized shafts for steam and gas turbines, ensuring unmatched performance and reliability in power generation applications.

Available in an extensive range of materials including stainless and carbon steels, alloy steels, duplex, and super duplex-crafted for diverse industrial needs.
Adherence to stringent quality standards is our hallmark in the use of high-quality raw materials. The premium quality of our raw materials is guaranteed and validated through rigorous certification, with a comprehensive material certificate accompanying each delivery, ensuring transparency and trust.

Item	Process	Facility	Inspection items	Standard
01	Steel material  inspection		Chemical composition (EF+LF+VD)	Material standard
			surface	Ingot inspection  specification
			Ingot type and weight	Material standard
02	Material store		Division put	warehouse management
1	Heat	Heat furnace	Temperature/Time	Heating process  specification Forging production  procedure
2 ↓	Forging	Press	Reduction ratio,forging  temperature,deformation,  Surface and dimensions	Forging process card Forging procedure
3 ↓	Heat treatment	heat treatment  furnace	heat treatment charts	1st heat-treatment card Forging procedure
4 ↓	Rough  inspection		Dimensions, apperance,  Mark	Inspection specification Forging procedure
5 ↓	Rough UT	UT equipment	Single defect, concentrated  Defects bottom wave  attenuation	UT standard or  customer's technical  requirements
6 ↓	Saw cutting	Saw machine	Dimension	IQC and forging
7 ↓	rough turning	turning-lathe	Dimension,appearance	Rough machining  drawing
8 ↓	UT	UT equipment	Single defect, concentrated  defects bottom wave attenuation	UT standard or  customer's technical  requirements
9 ↓	Q+T  heat treatment	heat treatment  furnace	heat treatment charts	Heating process  specification
10 ↓	Sampling or machining	machining tool	rough machining drawing sampling drawing	sample machining  drawing
11 ↓	mechanical  property test	tensile testing machine/ impact testing machine	ambient temperature,humidity, Test temp.Sample dimension,  test method	Standard technical specification
12 ↓	finish  machining	machining  tool	Dimension,appearance	finish machining drawing
13 ↓	UT	UT equipment	Single defect, concentrated  Defects bottom wave  attenuation	UT standard or  customer's technical  requirements
14 ↓	MT	MT equipment	Magnetic particle  indication	Test standard or  Technical requirements
15 ↓	Mark	Steel seal	marking content	Product standard Technical requirements Forging process
16 ↓	Final  inspection		Appearance, dimension, mark acceptance inspection	Product inspection  specification Product standard P.O.
17	Protection/ package	Blasting Blasting equipment	appearance coating thickness	Product standard Technical requirements

Our gearworking process is a testament to precision and efficiency, designed to deliver excellence in every gear we produce.