Forging A105 Steel Spur Gear Pinion

• Customization: Available
• Standard Or Nonstandard: Nonstandard
• Application: Motor, Machinery
• Model NO.: A+ steel spur gear pinion
• Hardness: Hardened Tooth Surface
• Manufacturing Method: Cast Gear
• Toothed Portion Shape: Spur Gear
• Material: Cast Steel
• Type: Circular Gear
• Size: 1/4′′ to 500′′
• Name: A105 Steel Pinion Gear
• Shape: Straight
• Surface Treatment: Polished
• Special Use: Mold Steel
• Transport Package: as Per Client′s Require
• Specification: a105 steel gear pinion
• Trademark: a105 steel pinion gear
• Origin: Jiangsu
• HS Code: 73269090
• Production Capacity: 5000tons/Year

Product Description

Name: A105 sae1045 steel pinion gear forging
A steel gear blank is a fundamental component in the manufacturing of gears. It's essentially  piece of metal, usually made from steel, that has been prepared for further processing into a finished gear.
--Material(Typically made form various tyopes of steel, such as carbon steel, alloy steel or stainelss steel)
--Design considerations: (Size and shape, Holes and Features)
--Quality control() Ensuring teh quality of steel gear is crucial)
--Applications(used in automotive, aerospace, indystrial machienry)

Product List

Name	Technique	Material	Dia/mm	Wall thickness	Length/mm
Forging shaft	Forging+turning+grinding	alloy steel carbon steel stainless steel	200-800	----	500-6000
Hollow shaft	Forging+drilling+turning		150-800	≥15mm	≤7000
Shaft sleeve	Forge+drill & bore+turning +milling		400-700	≥15mm	≤8000
Large bolt	Rolled/forge+turning+threading		300-800	----	≤7000
Hydraulic cylinder	Forging+drill & bore+ turning		300-2000	≥10mm	≤10000
Other parts in deep-hole	Forge+ drill & bore+turning+mill		300-2000	----	≤10000

Product Flow
1.Inquiry with drawings in details.
2.Confirm steel material, chemical compositions, mechanical properties, tolerance.
3.Confirm payment terms,order materials or check material in stock.
4.Check material chemical compositions, material weight, dimensions.
5.Cut materials record weight, making mould for casting of pr-hearting for forging.
6.Forging ratios, heat treatment ,dimension check.
7.Rough machining, UT test,heat treatment.
8.Semi-finish, quenching,
8.Fine machining, UT test, dimension inspection, mechanical properties test.
9.Customer inspection, packing, delivery arrangement.
Steel ingot making
EAF+LF+VD/VAD or ESR
Manufacturing process
EAF + LF + VD+ Forging+ Normalizing & Tempering + Rough machining + UT test + Quenching & Tempering + Precision machining
Report
Chemical composition report, Physical properties report, Heat treatment report, Dimensional inspection report, NDT report
Nondestructive test (NDT), UT ( ultrasonic testing ), MT ( magnetic particle testing ), PT ( penetrant testing)
Quality certification : ISO 9001: 2008, IQNET