Basic Info.
Model NO.
s45c 1045 forged steel roller
Journal Diameter Dimensional Accuracy
IT01-IT5
Journal Surface Roughness
0.63-0.16μm
Cncturning
Roungh Machining
Stiffness & Flexibility
Stiffness / Rigid Axle
Axis Shape
Straight Shaft
Shaft Shape
Stepped Shaft
Trademark
1045 steel forging shaft
Transport Package
Box or Wooden Package
Specification
forging s45c steel roller
Product Description
Name: S45c Ck45 sae1045 C45 Forging and welding steel roller Specifications1. Material: 18CrNiMo7-6, SAE 4340, 4140, S355JR, 34Cr2Ni2MoA/34CrNI3MoA
2.Certificates: ISO9001-2008, SGS, PED
Detailed Description:1) Product Name: Forged Shaft, Shaft Forging
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
3) Max weight: 60ton.
4) MOQ: 20ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C. A. D.; Or 100% L/C.
Mill Frequently Used Steel Materials:1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr. F1, Gr. F5, Gr. F11 CL2, Gr. F12 CL2, Gr. F22 CL3, SA350 Gr. LF1, Gr. LF2, Gr. LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.
We are professional in die forgings and castings, ring, shaft, gear, flange, cylinder and other products.
Our goal is not just providing products, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their uppermost satisfaction.
We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality.
Wind Turbine Shaft | 42CrMo4, 34CrNiMo6 steel turbine shaft |
Marine Shaft | C-Mn steel |
Hydro Turbine Shaft | 20SiMn |
Roller Shaft | 70Cr3Mo; 9Cr2Mo; MC1; MC2; MC3 |
Gear Shaft | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo |
Gear | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo, 30 CrNiMo6 |
Pressure Vessel Forgings | SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, 42CrMo, F304, F316, 17-4PH, 4330, 4336, 4340 |
Ring Rolling | 16Mn, 50Mn, 42CrMo, 15MnV, 35CrMo, A105, 20#, 304, 304L, 316, 316L |
Basic InformationProduct/Service (We Sell): Shaft, Forging, Forged Shaft, Flange
Total Annual Sales Volume: US$2.5 Million - US$5 Million
Export Percentage: 81% - 90%
Total Annual Purchase Volume: US$2.5 Million - US$5 Million
Factory Information
Factory Size (Sq. Meters): 1, 000-3, 000 square meters
Management Certification: HACCP ISO 9001: 2000 ISO 9001: 2008 ISO 14001: 2004
Contract Manufacturing: OEM Service Offered Design Service Offered Buyer Label Offered.
Item | Process | Facility | Inspection items | Standard |
01 | Steel material inspection | | Chemical composition (EF+LF+VD) | Material standard |
| surface | Ingot inspection specification |
| Ingot type and weight | Material standard |
02 | Material store | | Division put | warehouse management |
1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
|
2 ↓ | Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions | Forging process card Forging procedure |
3 ↓ | Heat treatment | heat treatment furnace | heat treatment charts | 1st heat-treatment card Forging procedure |
|
4 ↓ | Rough inspection | | Dimensions, apperance, Mark | Inspection specification Forging procedure |
|
5 ↓ | Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
6 ↓ | Saw cutting | Saw machine | Dimension | IQC and forging |
7 ↓ | rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
8 ↓ | UT | UT equipment | Single defect, concentrated defects bottom wave attenuation | UT standard or customer's technical requirements |
9 ↓ | Q+T heat treatment | heat treatment furnace | heat treatment charts | Heating process specification |
10 ↓ | Sampling or machining | machining tool | rough machining drawing sampling drawing | sample machining drawing |
11 ↓ | mechanical property test | tensile testing machine/ impact testing machine | ambient temperature,humidity, Test temp.Sample dimension, test method | Standard technical specification |
12 ↓ | finish machining | machining tool | Dimension,appearance | finish machining drawing |
13 ↓ | UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation | UT standard or customer's technical requirements |
14 ↓ | MT | MT equipment | Magnetic particle indication | Test standard or Technical requirements |
15 ↓ | Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
16 ↓ | Final inspection | | Appearance, dimension, mark acceptance inspection | Product inspection specification Product standard P.O. |
17 | Protection/ package | Blasting Blasting equipment | appearance coating thickness | Product standard Technical requirements |
Address:
No. 269, East Road, Jiangyin City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware
Management System Certification:
ISO 9001, ISO 14000
Company Introduction:
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
Forging weight is from 50 kg to 20 ton. Many kinds of materials, free size.
Smelting Process: EF+LF + VD+VC The process as follow: Ingot → Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection → Rough machining→ UT → 2th Heat treatment → Finishing machining → Inspection
Applications: The heavy forging: Forged ring, shaft, roller, flange, or gear is widely used for various industries For example: Metallurgy, mining, power station and so on.
Specifications:
Description
The heavy forging: Forged ring, shaft, roller, flange, or gear
Material
Alloy steel or stainless steel
Material standard
ASTM or GB/T3077-1999
Specification
As per specified requirements
Weight
Max. 250 ton
Smelting Process:
EF+LF + VD+VC
Process
Ingot→ Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection
→ Rough machining→ UT → 2ND Heat treatment → Finishing machining → Inspection
UT standard
EN10228, ASTM A388 or JB/T 5000.15-1998
Competitive Advantage:
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery