Precision Engineered 1045 Steel Spur Motor Pinion Gear

• Customization: Available
• Application: Electric Cars, Machinery, Marine
• Hardness: Hardened Tooth Surface
• Model NO.: 1045 steel spur motor pinion
• Gear Position: Internal Gear
• Manufacturing Method: Cast Gear
• Toothed Portion Shape: Bevel Wheel
• Material: Stainless Steel
• Type: Bevel Gear
• Od: From 200mm to 5000mm.
• Materials: Alloy, Stainless and Carbon Steel
• Size: 1045 Steel Motor Pinion
• Protection: Painted with Antirust Oils
• Changes Way: Stepped
• Transport Package: as Per Client′s Requirement
• Specification: 1045 steel motor pinion
• Trademark: 1045 steel motor pinion
• Origin: Jiangsu China
• HS Code: 73269090
• Production Capacity: 5000 Tons/Year

Product Description

Name:Forging Sae1045 S45c En19 En18 16mncr5 steel spur motor pinion

The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries,For example: Metallurgy, mining, power station and  so on.The manufacturing equipment is 185MN or 100MN hydraulic press,the forging ratio >4.5, the technical condition is in accordance with the 
standard of ASTM, EN, DIN, ASME or GB etc.The product can be provided as per your drawing or specified requirements.

Smelting Process:EF+LF + VD+VC 
The process as follow :Ingot → Heat → Forging →Heat treatment (Normalizing+ tempering) → Inspection → Rough machining →UT →2nd Heat treatment →finishing machining →Inspection
Applications:  The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.

Specifications:

Description	The heavy forging: forged ring, shaft, roller, flange, or gear
Material	Alloy steel or stainless steel
Material standard	ASTM or GB/T3077-1999
Specification	As per specified requirements
Weight	Max. 250 ton
Smelting Process:	EF+LF + VD+VC
Process	Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection →Rough machining→UT  →2nd Heat treatment →finishing machining →Inspection
UT standard	EN10228, ASTM A388 or JB/T 5000.15-1998

Competitive Advantage:
The heavy forging is manufactured by large scale stated enterprise.  Advanced technical process from smelting steel to forging and heat treat guarantees the product quality.  Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery.

Item	Process	Facility	Inspection items	Standard
01	Steel material  inspection		Chemical composition (EF+LF+VD)	Material standard
			surface	Ingot inspection  specification
			Ingot type and weight	Material standard
02	Material store		Division put	warehouse management
1	Heat	Heat furnace	Temperature/Time	Heating process  specification Forging production  procedure
2 ↓	Forging	Press	Reduction ratio,forging  temperature,deformation,  Surface and dimensions	Forging process card Forging procedure
3 ↓	Heat treatment	heat treatment  furnace	heat treatment charts	1st heat-treatment card Forging procedure
4 ↓	Rough  inspection		Dimensions, apperance,  Mark	Inspection specification Forging procedure
5 ↓	Rough UT	UT equipment	Single defect, concentrated  Defects bottom wave  attenuation	UT standard or  customer's technical  requirements
6 ↓	Saw cutting	Saw machine	Dimension	IQC and forging
7 ↓	rough turning	turning-lathe	Dimension,appearance	Rough machining  drawing
8 ↓	UT	UT equipment	Single defect, concentrated  defects bottom wave attenuation	UT standard or  customer's technical  requirements
9 ↓	Q+T  heat treatment	heat treatment  furnace	heat treatment charts	Heating process  specification
10 ↓	Sampling or machining	machining tool	rough machining drawing sampling drawing	sample machining  drawing
11 ↓	mechanical  property test	tensile testing machine/ impact testing machine	ambient temperature,humidity, Test temp.Sample dimension,  test method	Standard technical specification
12 ↓	finish  machining	machining  tool	Dimension,appearance	finish machining drawing
13 ↓	UT	UT equipment	Single defect, concentrated  Defects bottom wave  attenuation	UT standard or  customer's technical  requirements
14 ↓	MT	MT equipment	Magnetic particle  indication	Test standard or  Technical requirements
15 ↓	Mark	Steel seal	marking content	Product standard Technical requirements Forging process
16 ↓	Final  inspection		Appearance, dimension, mark acceptance inspection	Product inspection  specification Product standard P.O.
17	Protection/ package	Blasting Blasting equipment	appearance coating thickness	Product standard Technical requirements

How to pack